With the core advantages of high rigidity, quick change and high precision, PSC (Polygonal Cone) tools are widely used in the core processes of precision manufacturing, especially suitable for the efficient processing needs of turn-mill composite and multi-tasking machine tools, and are one of the core tools for modern flexible production. In the field of auto parts manufacturing, PSC tools are the preferred choice for processing complex precision parts such as gearbox housings, crankshafts and steering knuckles. Its triangular cone interface design greatly improves rigidity and vibration resistance, and can stably complete processes such as heavy-duty turning, high-speed milling and deep hole boring. In the cutting of common materials such as aluminum alloy and hardened steel, it can effectively ensure dimensional stability and surface finish. At the same time, its quick-change design can reduce the tool change time to less than 1 minute, with a repeat positioning accuracy of 2μm, which greatly reduces in-machine tool setting and trial cutting links, perfectly adapting to the flexible production needs of multi-variety and small-batch auto parts.
In the energy and construction machinery industry, PSC tools specifically solve the efficient cutting problems of large precision parts and difficult-to-machine materials, and have become key processing tools in fields such as wind power, hydraulics and nuclear power. In the processing of products such as wind power gearboxes, hydraulic valve bodies and nuclear power structural parts, traditional tools are prone to problems such as chatter marks, tool deflection and short service life. However, PSC tools adopt an end face + cone surface over-positioning structure, which significantly improves bending and torsion resistance. Combined with vibration-damping tool holders, they can stably achieve large overhang and heavy-duty cutting. In addition, its unified interface supports modular combination of turning, milling, drilling, boring, etc., which effectively reduces tool specifications and inventory costs. It can quickly switch processes on heavy-duty machine tools and multi-axis equipment, greatly improving the one-time forming rate of complex parts and reducing production losses.
In the field of mold and precision manufacturing, PSC tools accurately meet the strict processing requirements of precision molds, medical devices and aerospace structural parts with the advantages of high precision and high consistency. In the precision milling, corner cleaning and deep cavity boring processes of mold cavities and cores, its high rigidity can effectively reduce tool deflection errors, ensure the dimensional accuracy and surface quality of R angles, side walls and deep grooves, and no subsequent polishing is required. In the processing of titanium alloy and stainless steel small parts for medical devices, the PSC quick-change system supports off-machine pre-adjustment, which can be accurately processed immediately after being put on the machine, greatly shortening the line change time. In the multi-variety and high-precision precision processing scenarios, PSC tools have become the core support for improving product quality and production efficiency with stable processing accuracy, efficient tool change efficiency and low operation and maintenance costs.